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Remanufactured of Slewing ring bearings

Remanufacture a Slewing ring bearings : Up to 70% Savings and Expedited Component Delivery

If you’re involved in manufacturing or industrial machinery maintenance, you’re likely aware of the importance of reducing maintenance costs without compromising quality and efficiency.  Remanufacture Slewing ring bearings   emerges as an advantageous solution, allowing for significant savings of up to 70% compared to replacing new components, accompanied by quick delivery times to ensure a prompt return to normal operations. In this article, we’ll explore the process of regenerating slewing ring bearings , highlighting the benefits and illustrating how this practice can improve profitability and reliability in industrial activities.

Remanufacture a Slewing ring bearings

What Does Remanufacture a Slewing ring bearings Mean?

A process through which worn-out mechanical components are repaired and restored to their optimal performance, without the need for replacing them with new parts. This process involves several steps, including inspection, cleaning, replacement of damaged parts, and lubrication, to restore the functionality and reliability of the rotation bearing.

Remanufacture a Slewing ring bearings

Benefits of Remanufacture Slewing ring bearings

  1. Economic Savings: Remanufacture offers significant savings compared to purchasing new components, allowing companies to reduce maintenance costs and invest resources in other critical areas of the business.
  2. Reduced Machine Downtime: Thanks to the expedited delivery of the regenerated component, companies can minimize machine downtime, thereby maintaining high productivity and limiting production losses.
  3. Environmental Sustainability: Remanufacture slewing ring bearings  instead of replacing them with new components contributes to waste reduction and extends the useful life of mechanical devices, promoting environmental sustainability.
  4. Guaranteed Quality: Despite the lower cost, regenerated components undergo rigorous quality controls to ensure reliable performance and compliance with industrial standards.

Remanufacture a Slewing ring bearings

Process of Remanufacture 

The process of remanufacture  follows a series of well-defined phases:

  1. Initial Inspection: A detailed inspection of the component is carried out to identify damages and areas requiring intervention.
  2. Disassembly and Cleaning: The rotation bearing is disassembled and thoroughly cleaned to remove residues and impurities.
  3. Replacement of Damaged Parts: Damaged parts are replaced with high-quality components to restore the original performance.
  4. Assembly and Lubrication: The component is then assembled and properly lubricated to ensure smooth and reliable operation.
  5. Quality Testing: Finally, the regenerated component undergoes quality testing to verify performance and durability.

Remanufacture a Slewing ring bearings

In conclusion, the remanufacturing of slewing rings offers a significant opportunity for companies to reduce maintenance costs, minimize machine downtime and improve environmental sustainability.

Contact us to benefit from the economic and practical advantages of how we remanufacture slewing rings.

Site dedicated to remanufacture:
fa-re-mec-regeneration

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SLEWING BEARING OF THREE TURNS OF ROLLERS

FA.RE.MEC produces slewing bearing to three turns of rollers  in its Italian plants.

In particular, the slewing bearings to three turns of independent rollers oriented perpendicularly to the direction of the transmitted loads.
Their orientation is refined to optimize capacity, provide low frictional resistance and minimize deflection.
The upper and lower rows of rollers transmit any opposing thrust loads and combine to transmit any load moments, while the middle row transmits any radial loads.
The rollers used for each of the raceways are sized to meet the load and application requirements.
Slewing bearing to three turns of rollers are manufactured in various standard sizes  or can be manufactured to suit the design and specifications of the application.

The slewing bearings have been successfully used in heavy applications that require rigidity and high load bearing capacity including these:

  • Crane car
  • Port crane
  • Mining machines
  • Excavators
  • Tunnel boring machine

All bearings can be with internal or external toothing with modules also according to customer specifications, or without toothing, with diameters up to 5000 mm.

The Slewing bearing to three turns  mounted on your machine/plant can be regenerated and brought back to life.
For this, FA.RE.MEC. has created an internal subdivision specialized in this type of processing
This internal subdivision is named FA.RE.MEC. REGENERATIONS.
Visit the FA.RE.MEC REGENERATIONS website (Italian version only) :
fa-re-mec-regeneration

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CRANE HOW WE REGENERATE OF SLEWING BEARING

Liebherr mobile crane swing bearing – REGENERATION

Specifically, the bearing is mounted on a Liebherr mobile crane TYPE: LTM 1400 

For all the specifics on regeneration visit the dedicated page or enter the FA.RE.MEC REGENERATION website directly  (Italian version only)

With the  FA.RE.MEC. REGENERATION  at high quality, we are able to determine if and how the slewing ring installed on your machine can be regenerated, obtaining an effective and economical way to extend its life.

Regardless of the original manufacturer of the bearing or the manufacturer of your machine, a wide range of overhaul-regeneration programs, as well as installation and maintenance services, are available for all types of slewing bearings.

Cuscinetto dentato autogrù

We have active regenerations on rotation bearings mounted on:

  • LIEBHERR
  • DEMAG
  • GROVE
  • TEREX
  • FANTUZZI REGGIANE
  • MARCHETTI
  • LOCATELLI
  • CORRADINI
  • RIGO
  • TROISI

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SUPPORT SERVICES

Services assistance bearings – A team of specialized technicians is available to deal with problems of Slewing Bearings – Basic Bearings or other Special Bearings connected with the design of new machinery or for the optimization of existing systems.

assistenza ralle di rotazione cuscinetti di base

In particular, the assistance and technical consultancy FA.RE.MEC. is able to provide assistance answers bearings-slewing bearings and techniques such as:

  • Calculation of the optimal clearance/preload, evaluation of the elastic yielding under load of the bearings or slewing bearings
  • Choice of fit, dimensional and shape tolerances of the parts adjacent to the bearing or slewing bearings
  • Choice of sealing and lubrication system

Inspections aimed at identifying the conditions of the rotating parts (bearings, slew bearings, base bearings, seals, etc.) and related housings and seats.
Thanks to the help of the most modern equipment, it is possible to evaluate the real state of any problems that may arise.

Furthermore, with the internal division FA.RE.MEC. REGENERATION  are performed

  • Reconditioning of shoulder bearings
  • Bearing reconditioning or modification to house a new technology bearing
  • Reconditioning of continuous casting bearings which does not only consist in returning the bearings to their original conditions, but in improving them by adapting them to the conditions of the continuous casting.

assistance-bearings-slewing bearings

All information about services assistance bearings